Amperage/time as defined in ampere-minutes per square inch
This determines metal removal, allows for removal calculation, and establishes a repeatable process on a variety of part shapes and sizes.
The temperature range of the bath during operation
This Variable affects distribution which in turn controls uniformity of surface metal removal. Good practice includes maintaining the bath temperature within a specific range, for example +/- 10 degrees (+/- 5 degrees C).
The electrolyte must be maintained to a controlled composition, Factors of greatest concern are metal pick up and the water content, both of which if not controlled can affect EP quality. During use, metal salts increase in the electrolyte and are controlled by decanting and adding new electrolyte. Also the electrolyte is hygroscopic and takes on water or loses water depending up on the operating environment. The water content can be controlled by increasing bath temperature to “cooking off” excess water or by adding water as required.
Requiring vendors to produce an electropolishing procedure specification with proper control of essential variables is a major step in assuring quality electropolishing workmanship.
UltraClean Electropolish Inc. follows ASME-BPE Non-mandatory Appendix H in qualifying our process to achieve the requirements as set forth in the standard offering an optimum finish.
The electropolishing process can be performed on never before electropolished equipment allowing customers to take advantage of capitol expenditure tax breaks offered on equipment upgrades.